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Troubleshooting a Gas Furnace - Furnace Repair

 

What is a Gas Furnace?

The gas furnace is an appliance looking like a large box that does the following:
  • takes in cold air,
  • cleans it with an air filter,
  • heats it up with a gas burner using a stainless steel heat exchanger,
  • distributes the warm air with a blower motor through your home's ductwork
The heated air then cools down in your home's various rooms and returns to the furnace through return air grills and ductwork.

The cold returning air enters back through the air filter into the furnace to complete another heating loop.

Sometimes there is a humidifier mounted on the furnace or the return air ductwork.

Furnaces come in different efficiencies measured in AFUE.

Once in a while things don't work quite right and you need to troubleshoot a gas furnace repair or relight a standing pilot if it has one. Most newer furnaces have electronic ignitions and need special troubleshooting.

Let's take a look at the more common problems and furnace repairs you may have to make.

 

#1 Gas Furnace Produces No Heat

Possible Causes 
  • Thermostat set too low and no calling for heat
  • Thermostat not working 
  • Circuit breaker or fuse controlling the furnace is tripped or blown 
  • Natural gas or propane control valve is closed 
  • Pilot light is out

Possible Repairs

  • Check that thermostat is in heat mode and has appropriate temperature setting
  • Try moving dial setting up or down a few degrees
  • Clean contacts in thermostat if it is a non-digital type
  • Reset tripped circuit breaker
  • Replace blown fuse
  • Relight pilot light

 

#2 Gas Furnace Does Not Produce Enough Heat

Possible Causes 

  • Dirty furnace air filter 
  • Gas burners may be dirty or need adjustment
  • Possible Repairs

     

    #3 Gas Furnace Comes On and Off Too Frequently

    Possible Causes 

    • Dirty furnace air filter 
    • Blower motor problem 
    • Thermostat problem

    Possible Repairs

     

    #4 Gas Furnace Blower Does Not Turn Off

    Possible Causes 

    • Thermostat set to fan continuous 
    • Faulty fan limit control switch on furnace

    Possible Repairs

    • Change thermostat fan setting
    • Reset or replace furnace fan limit control switch

     

    #5 Gas Furnace Has Noisy Operation

    Possible Causes 

    • Higher pitched "squealing" sound may be caused by slipping blower belt or motor or shaft bearings in need of oiling 
    • Lower pitched "rumble" sound may be caused by a poorly adjusted pilot light if this problem occurs with the burners off
    • Lower pitched "rumble" sound may be caused by dirty gas burners if the problem occurs with the burners on.

    Possible Repairs

    • Oil blower motor lubrication ports (usually at each end of shaft) with light weight oil
    • Check for proper belt tension. Belt should depress about 1" at center of span.
    • If too loose, tighten belt.
    • Replace frayed belt.
    • Adjust pilot light
    • Call furnace service technician to have burners adjusted or cleaned.

     

    #6 Lighting a Gas Furnace Pilot

    Possible Causes

    • A pilot can go out due to a strong draft, dirty orifice or dirt in the gas tube.
    • The thermocouple may also be faulty and is shutting off the gas supply.

      Possible Repairs

    • For an overview on the gas furnace pilot and how to troubleshoot, repair and relight it, please see Gas Furnace Pilot and Thermocouple.

     

    #7 Electronic Ignition Furnace Problems

    Newer furnaces do not rely on a standing pilot to ignite the gas burners. Electronic ignition occurs typically in one of two ways:

    The intermittent pilot system uses an electronically controlled high voltage electrical spark to ignite the gas pilot and then subsequently the main burners, when the thermostat calls for heat.

    The hot surface ignition system uses an electronically controlled resistance heating element not unlike a light bulb filament (and shown in the photo above), to ignite the gas burner.

    See the Tutorial Overview and Repair of the Electronic Ignition Furnace for troubleshooting repair tips for electronic ignition furnaces.

     

    #8 Mismatching the Furnace and Thermostat

    Furnaces and thermostats are not mix and match appliances. Using the wrong type of thermostat with a furnace will cause operating problems and can be dangerous. Although thermostats look similar they are designed vary differently.

    There are numerous types of heating systems and thermostat systems and they need to be coordinated for safe and proper operation.

    Review the tutorial Thermostat and Furnace Compatibility to understand the three types of thermostat systems used today: 

    • Millivoltage 
    • Low Voltage 
    • Line Voltage

     

    #9 Thermostat Troubleshooting and Repair

    Some common symptoms exhibited by the furnace may actually be due to a faulty thermostat. After you have confirmed that the furnace is not the problem, you'll want to check the thermostat.

    Thermostat problems can show up as a furnace that produces no heat, wild temperature swings or cycling on and off too often. As described in the previous section Thermostat and Furnace Compatibility, you need to determine what type of thermostat you have for your furnace.

    See the tutorial Troubleshooting a Home Furnace Thermostat for a great overview of how to repair this device.

    Troubleshooting a Gas Furnace - Furnace Repair By , About.com Guide

    So if you are looking for furnace repair service please call us today at 516-295-2448 or complete our online request form.


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